The BW06H Dual-Band Hybrid Welding Head is an advanced optical system engineered for high-performance welding of reflective metals. Combining 4,000W fiber laser and 2,000W semiconductor laser energy (≤6,000W total), it overcomes traditional welding limitations by simultaneously delivering two complementary laser wavelengths. This synergy stabilizes the welding process on challenging materials like copper, aluminum, and brass while enabling real-time quality control via integrated HD CCD monitoring. Designed for industrial automation, it features rapid-maintenance components and robust thermal management for 24/7 operation.
Advantages
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New Energy Vehicle (NEV) Battery Manufacturing
Application: Welding copper/aluminum busbars, cell connectors, and battery trays.
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Benefit: Near-zero spatter prevents internal short circuits; ≤0.3 mm distortion on thin foils.
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Consumer Electronics
Application: Hermetic sealing of stainless steel/Al alloy smartphone cases, laptop heat sinks.
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Benefit: Aesthetic seam quality (Ra ≤ 1.6 μm) with 100% leak-tight integrity.
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?Home Appliance Compressors
Application: Joining copper refrigerant tubes to aluminum compressor bodies (e.g., refrigerators/AC units).
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Benefit: Eliminates flux contamination; withstands 35+ bar pressure.
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Power Electronics
Application: IGBT module copper baseplates, inverter housings.
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Benefit: 40% faster welding vs. TIG; no post-weld cleaning required.
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Industrial Machinery
Application: Thin-wall stainless steel/brass fluid system components (valves, pumps).
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Benefit: Consistent penetration on 0.8–2 mm sheets; H2/He leak rate < 1×10?? mbar·L/s.
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Applications
Ideal for high-value manufacturing where weld integrity is critical:
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Reflective Metal Welding
Electric Vehicles: Battery busbars, cell connectors, copper terminals.
Power Electronics: IGBT cooling plates, inverter housings.
Aerospace: Fuel system components, heat exchangers.
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Precision Components
Jewelry (gold/silver) micro-welding
Medical device hermetic sealing
Sensor & microelectronics packaging
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Automation Scenarios
High-speed robotic welding cells
Zero-defect production lines (e.g., battery gigafactories)
Lights-out manufacturing environments
